Capability


Our extensive capabilities.

At FGP we have the facilities, machines, equipment, software and processes to successfully and swiftly carry out the most complex of precision manufacture.

We hold Nadcap and AS9100 accreditations across many of our capabilities. To discuss your project requirements and how we can help, please get in touch.

Click the buttons below to view our capabilities.

    •  PDR/CDR/DFM – Design/engineered solutions
    • Accredited lean experts, 6 sigma certified agents
    • NPI – New Process Introduction / Transition Management Capability
    • VE / DMAIC (Value Engineering Solutions)
    • Multi-Axis Turn/Mill
    • Citizen Sliding Head
    • 5 Axis Mill/Turn + Erowa Automation
    • Cellular Manufacture
    • Grinding Capability – Cylindrical / Surface Grinding / Studer
    • Honing / Lapping
    • Laser Part Marking
    • Turbine Wheel balancing
    • Assembly + Leak Test (Customer specific)
    • Kitting (Direct Line Feed)
    • Apprentice training School
    • 3D Additive Layer Capability –
    • Supply Chain Management
    • QMS Business System – “World Class
    • Non contact Inspection Capability
    • ERP – MRP Aventa – SCIPE
    • Mastercam 2019
    • Catia V5 R18
    • Inspection Software ◦ CMM’s – Modus 1.9 ◦ FARO Arms – Power Inspect 2019
  • Prismatic machining of parts up to 800x650x550(mm X, Y, Z) on automation. All automation cells offer true 24/7 lights out production.

     

    Cell 1

    • EROWA Robot Dynamic running a 13 meter rail with 145 pallet locations
    • 1-off DMG HSC55 Linear 5 Axis 450x580x460(mm X, Y, Z) with 60 tool ATC, 28,000rpm spindle
    • 3-off DMG 80 eVo Linear 5 Axis 800x650x550(mm X, Y, Z) 120 tool ATC, 18,000rpm spindle
    • In process tool life monitoring and tool breakage detection

     

    Cell 2

    • Robot System ERS with 40 pallet locations
    • 1-off DMU60 5 Axis 600x500x500(mm X, Y, Z) 60 tool ATC, 18,000rpm
    • In process tool life monitoring and tool breakage detection

     

    Cell 3

    • Robot system with 16 pallet locations
    • Hermle HS Flex C400 (5 Axis) 850x700x500 (mm X, Y, Z) 126 tool ATC
    • In process tool life monitoring and tool breakage detection

     

  • Prismatic machining of parts up to 850x700x500 (mm X, Y, Z).

    • 1-off DMG HSC55 Linear 5 Axis 450x580x460(mm X, Y, Z) with 60 tool ATC 28,000rpm spindle, with EROWA pallet system
    • 1-off DMU70 eVo Linear 5 Axis 750x600x520(mm X, Y, Z) 60 tool ATC 18,000rpm with EROWA pallet system
    • 2-off DMU50 eVo 5 Axis 500x450x400(mm X, Y, Z), 60 tool ATC 18,000rpm
    • 2- off YCM XV 560 3+2 560x400x400(mm X, Y, Z) 20 tool ATC 10,000rpm with KITAGAWA 4th/5th AXIS
    • 2- off YCM XV 560 3 Axis 560x400x400(mm X, Y, Z) 20 tool ATC 10,000rpm
    • 2-off YCM MV106A 3/4 Axis 1020x600x600(mm X, Y, Z) 20/30 tool ATC 8000rpm with DETRON ‘A’ AXIS
    • 1-off YCM MV106A 3/4 Axis 1020x600x600(mm X, Y, Z) 20/30 tool ATC 8000rpm with DETRON ‘B’ AXIS
    • 1-off YCM MV106A 3 Axis 1020x600x600(mm X, Y, Z) 20/30 tool ATC 8000rpm
    • 1-off YCM NDV85 3 AXIS 850x600x600(mm X, Y, Z) 30 TOOL ATC 12,000 RPM
    • 1-off YCM NSV85 5 Axis 850x600x600(mm X, Y, Z) 48 TOOL ATC 12,000rpm
    • 6-off BRIDGEPORT VMC600 600x410x520(mm X, Y, Z) 3 with NIKKEN 4th AXIS
    • NMV106A 3 Axis 1020x600x600(mm X, Y, Z) 30 tool ATC 12000rpm
    • Hermle C400 (5 Axis) 850x700x500 (mm X, Y, Z) 81 tool ATC
    • 1-off NAKAMURA WY250MMYY ‘SUPERMILL’ CNC MILLTURN Ø65mm Barfeed / Ø8″ Billet, 10 axis twin spindle, twin ‘Y’ axis turret, 7.5Kw milling
    • 1-off GOODWAY GS2600YS MILL TURN Ø65mm Barfeed / Ø10″ Billet, ‘Y’ axis, ‘C’ axis on main spindle and sub-spindle
    • 1-off GOODWAY GS2800LY MILL TURN Ø75mm spindle bore, ‘Y’ axis, ‘C’ axis, Ø440mm x 1540mm chucking
    • 1-off CITIZEN L20X Sliding Head (Ø20mm) full driven tooling + 3 metre auto load bar feed
    • 2-off CITIZEN L20 VII Sliding Head (Ø20mm) full driven tooling + 3 metre auto load bar feed
    • 2-off MIYANO BND-42 FULL ‘C’ axis & Sub Spindle (Ø42mm) with auto load bar feed
    • 1-off GOODWAY GLS200Y (Ø51mm) ‘C’ & ‘Y’ axis + driven tooling and Bar feed
    • 1-off GOODWAY GA2800 Lathe with 250mm chuck and 75mm spindle bore
    • 1-off GOODWAY GS280 Lathe with 250mm chuck and 75mm spindle bore
    • 1-off GOODWAY GLS-2000LYS with Hainbuch system and 65mm spindle bore ‘Y’ axis, ‘C’ axis on main spindle and sub-spindle
    • 2-off HARDINGE GT 26mm bar feed CNC Lathe
    • 1-off CITIZEN L32VIII Sliding Head (Ø35mm) full driven tooling + 3 metre auto load bar feed
    • 1-off GOODWAY GLS2000LMY (Ø65mm) ‘C’ & ‘Y’ axis + driven tooling and Bar feed
    • 1-off BRIDGEPORT 2BR2J (42″ x 9″ Table): Digital Readout with 3R Pallet System
    • 1-off BRIDGEPORT 2BR2J (42″ x 9″ Table): Digital Readout
     
    • 1-off HARRISON 350 380mm swing over bed x 1500mm centres
    • 2-off HARRISON 300 330mm Swing Over Bed x 1000mm Centres
    • 1-off SWIFT AML 618 Toolroom Lathe
    • 1-off STUDER S30 LEAN-PRO CNC UNIVERSAL GRINDER.
    • 2-off MYFORD MG12 UNIVERSAL GRINDER. Up to Ø127mm (5″) x 305mm (12″) Long
    • 1-off STUDER UNIVERSAL GRINDER Up to Ø127mm x 305mm Long
    • 1-off DEDTRU CENTRELESS GRINDER Ø1mm – Ø25.4mm x 101.6mm Long
    • 2-off JONES & SHIPMAN 540 SURFACE GRINDER 304mm x 150mm Table
    • 1-off DELAPENA SPEEDHONE Ø2mm – Ø38.1mm
    • 1-off KEMET LAPPER and ‘Light Band’ Inspection equipment for ultra-fine/flat finish
    • 1-off SUPFINA SUPERFINISHING ATTACHMENT
    • 1-off JONES & SHIPMAN 1300X Cylindrical Grinder
    • Router – Ability to cut 8ft x 4ft , plastic, rubber, aluminium and laminate profiling at a fraction of the time of standard machine processing
    • FGP Lufton can fully support turbine over speed up to 120k rpm with complimentary turbine and shaft balancing on site
    • Laser marking
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